Page 3 - SRNS_Today_July_2021
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JULY 2021    |   SRNS TODAY   |   3


          Supply Chain reduces items

          in discrepant conditions






































                                                                SRNS Quality Assurance (QA) Receipt Inspectors (from left) Glen Martin and Doug Walp,
                                                                 assisted by QA Engineer Grant Kirkendohl (right), work together to ensure a part meets
                                                                             all Safety Class and Safety Significant regulations and standards.


               he SRNS Receiving Inspection (RI) organization has achieved a   Material Acquisition Engineering, including field and QA engineers from
               major milestone towards revitalizing and further improving the   across the Site.”
        T management of purchased items that did not pass inspection   Kirkendohl believes a large part of this success story can be
        and resulted in a discrepant condition (DC).
                                                                attributed to improved procedures and systems, good communication
        RI recently closed out the last item on the DC list that exceeded 180   practices and developing relationships with SRNS suppliers. With
        days. Two years ago, that list included 114 items more than 180    many process improvements in place and extensive hard work, today
        days old.                                               the list has only 38 open DCs, all less than 124 days.
        “When purchased items fail during inspection, it is very important that   According to Supply Chain QA Manager Joe Fulghum, this type of
        the issues with the failed items are resolved in a timely manner. Quick   teamwork played a major role in reducing the amount of time it takes
        resolution ensures that facilities across the Site receive the items as   to resolve an item on DC status.
        ordered without negative impact to operation or project schedules.   “It is vital to receive a resolution path from the requisitioning
        Additionally, the longer items are in DC status, the more expensive they   organization (QA and Engineering), and support from the buyer, and
        are to resolve,” said Will Leschak, SRNS RI Manager. “Examples would   to maintain a strong relationship with suppliers. The role of RI is to
        include being unable to return items, higher return fees, issuance of    give prompt notification of the failed inspection and then coordinate
        non-conformance reports, consumption of vital storage space, and   that resolution path such that items are processed through RI. It
        additional efforts expended to track and trend these items.”
                                                                is rewarding to see the vast improvements in RI, from software
        When Quality Assurance (QA) Engineer Grant Kirkendohl took over the   enhancements to more efficient item workflow management and, of
        duties of the SRNS DC Coordinator, the Supply Chain Management QA   course, quicker DC resolutions,” said Fulghum.
        Team had established improvement initiatives that were well underway.   “Safety and security are our highest priorities here at SRS,” added
        “Even though I had seen the DC count drop significantly, from as high   Kirkendohl. “We’re going to ensure the integrity and quality of each
        as 450 items in 2017, there still seemed to be a mountain of DCs that   and every Safety Class and Safety Significant item, confirming all
        needed to be investigated and resolved,” said Kirkendohl. “Fortunately,   are in compliance with industry and U.S. Government regulations
        we had fantastic support from Site Supply Chain Management and   and standards.”
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